Search for: All records

Application of polycrystalline hexagonal close packed (HCP) metals in engineering designs has been constrained by their anisotropic responses due to twinning and limited plasticity. In deformation, twins most often initiate at grain boundaries (GBs), and thicken and propagate across the grain. In this work, the GB twin embryos in Mg and Mg alloys, and the conditions that influence their propagation are investigated. Using a micromechanical crystal plasticity model, the role of embryo shape on the driving forces prevailing at the embryo boundaries that could support its expansion is studied. The modeled embryos are either planar, extending more in the shear direction than normal to the twin plane, or equiaxed. Results show that the thinner the embryo, the greater the driving forces for both thickening and forward propagation. Alloys with low prismatic-to-basal critical resolved shear stress (CRSS) ratios promote embryo thickening and large CRSS values for the slip mode that primarily accommodates the twin shear encourage propagation. The neighboring grains with orientations that enable local accommodation of the embryo twin shear by pyramidal slip promote forward propagation but have little effect on thickening. When two like embryos lie along the same GB, their paired interaction promotes forward propagation but hinders thickening. 

Deformation twinning is a prevalent mode of plastic deformation in hexagonal close packed (HCP) magnesium. Twin domains are associated with significant lattice reorientation and localized shear. The theoretical misorientation angle for the most common 1012 tensile twin in magnesium is 86.3°. Through electron backscatter diffraction characterization of twinning microstructure, we show that the twin boundary misorientation at the twin tips is approximately 85°, and it is close to the theoretical value only along the central part of the twin. The variations in twin/matrix misorientation along the twin boundary control the twin thickening process by affecting the nucleation, glide of twinning partials, and migration of twinning facets. To understand this observation, we employ a 3D crystal plasticity model with explicit twinning. The model successfully captures the experimentally observed misorientation variation, and it reveals that the twin boundary misorientation variations are governed by the local plasticity that accommodates the characteristic twin shear. 

Twins in hexagonal close-packed polycrystals, most often nucleate at grain-boundaries (GBs), propagate into the grain and terminate at opposing GBs. Regularly, multiple parallel twins of the same variant form inside the same grain. When twins terminate inside the grains, rather than the grain boundary, they tend to form a staggered structure. Whether a staggered twin structure or the more common grain spanning twin structure forms can greatly affect mechanical behavior. In this work, the underlying mechanism for the formation of staggered twins is studied using an elasto-visco-plastic fast Fourier transform model, which quantifies the local stresses associated with 1012-type staggered twins in magnesium for different configurations. The model results suggest that when a twin tip is close to the lateral side of another twin, the driving force for twin propagation is significantly reduced. As a result, the staggered twin structure forms.